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The metal is heated and burnt by the laser beam, cutting the metal sheet. The quality of the edge can be mirror smooth and a precision of around 0.1 mm (0.0039 in) can be obtained. Cutting speeds on thin 1.2 mm (0.047 in) sheet can be as high as 25 m (82 ft) per minute.
Plasma cutting is an effective way of cutting thin and thick materials alike. Hand-held torches can usually cut up to 38 mm (1.5 in) thick steel plate, and stronger computer-controlled torches can cut steel up to 150 mm (6 in) thick.
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Cutting torches can cut large sections of steel with little effort. Burn tables are CNC (computer-operated) cutting torches, usually powered by natural gas. Plasma and laser cutting tables, and water jet cutters, are also common. Plate steel is loaded on the table and the parts are cut out as programmed.
Heavy gang milling of milling machine tables. Gang milling refers to the use of two or more milling cutters mounted on the same arbor (that is, ganged) in a horizontal-milling setup. All of the cutters may perform the same type of operation, or each cutter may perform a different type of operation.
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment include box and pan brakes , brake presses , and other specialized machine presses .