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Plasma cutting grew out of plasma welding in the 1960s, and emerged as a very productive way to cut sheet metal and plate in the 1980s. [1] It had the advantages over traditional "metal against metal" cutting of producing no metal chips, giving accurate cuts, and producing a cleaner edge than oxy-fuel cutting.
Sheet metal can be cut in various ways, from hand tools called tin snips up to very large powered shears. With the advances in technology, sheet metal cutting has turned to computers for precise cutting. Many sheet metal cutting operations are based on computer numerically controlled (CNC) laser cutting or multi-tool CNC punch press.
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Cutting torches can cut large sections of steel with little effort. Burn tables are CNC (computer-operated) cutting torches, usually powered by natural gas. Plasma and laser cutting tables, and water jet cutters, are also common. Plate steel is loaded on the table and the parts are cut out as programmed.
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment include box and pan brakes , brake presses , and other specialized machine presses .
Bibliography. Laser cutting. Diagram of a laser cutter. Laser cutting process on a sheet of steel. CAD (top) and stainless steel laser-cut part (bottom) Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge.
10 inch, manual rotary table. A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed (usually horizontal or vertical) axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates ...
Snips, also known as shears, are hand tools used to cut sheet metal and other tough webs. It is a cutting tool. Workers use various types of snips, with the cutting edges being straight or curved to various degrees. The style of edge employed will depend if a straight sheer or some type of shapes cut is necessary.
Rolling visualization. In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough.
The most commonly sheared materials are in the form of sheet metal or plates. However, rods can also be sheared. Shearing-type operations include blanking, piercing, roll slitting, and trimming. It is used for metal, fabric, paper and plastics.